Copper Aluminum Composite Round Wire
Copper Aluminum Composite Round Wire
Unique composite properties, copper aluminum interface for metallurgical bonding, high product performance, while with copper conductivity and low aluminum density characteristics.
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Copper Aluminum Composite Round Wire
Product Introduce
Product Use
Product Performance
Technical Parameter
Product Introduce

Copper-aluminum composite round wire is a bimetallic conductive round wire covered by copper-aluminum, which is a "new conductor material". It not only has excellent conductive properties of copper, but also has the characteristics of low density of aluminum. It is a "strategic emerging industry" supported by China.
The copper-aluminum composite round wire produced by the company is different from the traditional production processes such as hydrostatic extrusion, rolling and pressing, cladding welding, sleeve rolling, etc., and adopts the original "horizontal continuous casting and efficient molding - rolling" technology, so that the copper-aluminum composite round wire bonding interface reaches a certain metallurgical bonding, and enhances the shear strength of the interface of the two metals. Ensure the mechanical and electrical properties of the product, improve the stability of the product.

Product Use

1. Electrical equipment manufacturing: mainly including low voltage, medium voltage, high voltage power distribution, busbar system, rectifier, motor winding, etc.;
2. Crane rail supply system, vacuum switchgear, generator set, substation, bimetallic connector in aluminum foil wound transformer, etc.;
3. Wind power, solar photovoltaic field: mainly including reactor, inverter, etc.;
4. Railway, aerospace, high-speed ferry, etc.

Product Performance

1. Unique composite properties, copper-aluminum interface is metallurgical bonding, product performance is high, and it has the characteristics of copper conductivity and low aluminum density;
2. High interface bonding strength, excellent conductivity, excellent mechanical processing performance;
3. The copper layer thickness is large and adjustable, suitable for transmitting large currents;
4. Light weight, convenient transportation and installation;
5. Obvious economic benefits: saving copper resources and reducing production costs.

Technical Parameter
Circular Line Diameter Allowable Deviation Reference Table
Diameter/mm Preferred Diameter Size/mm Allowable Deviation
>1.0~8.25 2、3、4、5、6、7、8 ± 1% d
Reference Table for Circular Tensile Strength and Elongation at Break
 Nominal Diameter/mm Tensile Strength/MPa Elongation/%
Hard Y Soft State R Hard Y Soft State R
min max min max
1.00~2.05 207 138 1 15
2.06~2.30 200 138 1 15
2.31~2.59 193 138 1 15
2.60~2.91 186 138 1 15
2.92~3.26 179 138 1 15
3.27~3.67 172 138 1.5 15
3.68~4.12 166 138 1.5 15
4.13~4.62 159 138 1.5 15
4.63~5.19 152 138 1.5 15
5.20~5.83 138 138 1.5 15
5.84~6.54 124 138 1.5 15
6.55~8.25 110 138 1.5 15
Circular Wire Maximum Dc Resistivity And Volume Conductivity Reference Table
Volume Ratio of Coating Layer/% Status Density(g/cm3) Maximum DC Resistivity(Ω·mm2/m) Volume Conductivity is not Less than(%IACS)
20 Hard Y 3.94 0.02596 66.4
Soft State R 0.0255 67.6
25 Hard Y 4.25 0.02548 67.7
Soft State R 0.02498 69
30 Hard Y 4.56 0.02477 69.6
Soft State R 0.02424 71.1